An insert does the job that void fill cannot: it locates the product, keeps it away from the walls of the box and stops it moving in transit. Die-cut corrugated inserts do that with the same material as the outer, which simplifies recycling and often lowers cost against foam or moulded pulp.
What we make
- Die-cut fitments cut and creased to cradle a specific product.
- Slotted dividers for bottles, jars, tins and multi-item kits.
- Layer pads and end caps for stacked and palletised goods.
- Corner and edge protectors for furniture, frames and panels.
Engineered, not guessed
Inserts are designed in CAD against the product’s actual dimensions and weight. Where the product is fragile, the design builds in air gaps and crumple zones. Samples are cut on our digital flatbed for fit and drop testing before tooling.
Supplied how you need them
Inserts can be supplied flat for assembly on the packing bench, pre-assembled, or designed and manufactured together with the outer case as one specification, so that fit is guaranteed on every repeat order.